| |
| Service at every 40000 Km’s |
| Operations inside the Engine Compartment |
| Check V-belt for cracks, fraying, wear and adjust its tension |
| Check condition of distributor cap and rotor |
| Check ignition cable for damage |
| Check emission control system including crank case ventilation filter |
| Replace spark plugs - standard type W/A |
| Check radiator hoses for damage and proper connection |
| Check engine coolant level in reservoir |
| Check engine coolant |
| Check air cleaner element for clogging and damage |
| Replace air cleaner element - severe usage |
| Check fluid level in brake reservoir |
| Check brake fluid |
| Check /top upwind Shield wiper washer fluid level |
| Check /top up battery electrolyte level |
| Check oxygen sensor - W/A |
| Operations under the Vehicle |
| Check suspension system for damage and looseness |
| Check suspension arm ball joints for play, dust covers for damage |
| Lubricate suspension arm, steering linkage & propeller shaft with grease fitting |
| Check drive shaft boots for damage - severe usage |
| Check steering linkage for damage and loose connections |
| Check gear oil level in manual transmission |
| Check gear oil level in transfer case (4WD) |
| Change gear oil in manual transmission W/A (*) |
| Change gear oil in transfer case |
| Check gear oil in front and rear differential |
| Change gear oil in front and rear differential W/A (*) |
| Check exhaust pipe connections for gas leakage, Check pipe installation |
| Operations inside the Vehicle |
| Check brake pedal and clutch pedal for free play |
| Check parking brake lever stroke and play |
| Operations outside the Vehicle |
| Check wheel alignment |
| Check brake hoses and pipes for leakage |
| Check brake pads and discs for wear – Normal usage |
| Check brake shoe linings and drums for wear |
|
| Check fuel hoses and pipes for leakage |
| Operations after engine is warmed up |
| Check automatic transmission fluid and filter – W/A (**) |
|
| Replace Engine oil and Filter |
|
| Check Engine idling speed |
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| Check ignition timing - W/A |
|
| Check choke mechanism and linkage |
|
| Check crank case ventilation hoses |
| Check exhausts gas recirculation (E.G.R) system |
| Check valve clearance (except vehicle with auto-lash adjuster) |
| Others |
| Road-test - W/A |
